Diamond Milling Cutters

Diamond-tipped tools developed for the most demanding machining operations and highest feed rates in all common and modern materials of today. From softwood to hardwood, MDF, plasterboard or carbon, the JSO diamond cutter quality will inspire you.

 

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Diamond-tipped tools are designed for demanding machining operations with the highest quality and performance requirements. The machining possibilities include various materials, such as solid wood, MDF, gypsum board or composite materials. Diamond tools are a guarantee for optimum workpiece surfaces, sharp edges and tear-free work results. Optimum chip disposal and tool stability are also ensured due to the tool design.

The diamond cutters differ, among other things, in the condition of the basic tool body of the tool cutting edges and the tool cuts. Depending on the design, the cutters are suitable for various types of wood, multiplex and MDF, chipboard and OSB boards or Gibs cardboard, Gibs fiberboard and cement-bonded wood fiberboard.  The diamond tools also achieve outstanding cutting results with laminates such as HPL and Tespa, thermoplastics, fiber-reinforced plastics (GRP and CFRP) and solid surface materials (Corian and Varicor).

Depending on the application, JSO's tool specialists recommend different diamond cutters, such as:

  • Finishing cutters
  • Roughing cutters
  • Grooving cutters
  • Surfacing cutters
  • Jointing cutters

DIATEC- end mills

The following tools from the diamond tool program are characterized by special features.

  • stable tools due to carbide base body
  • cutting free of offsets due to the continuous pairing of cutting edges
  • large flutes
  • sharp-edged and tear-free workpiece upper and lower edges due to the alternating arrangement of the cutting edges
  • wide range of application of the tools: wood materials, plastics, mineral materials and aluminum
  • stable cutting geometry
  • easy to service. "Straight cutting edges are easier to sharpen".
  • optimum rake angle ratios - this means that consistently long tool lives can be expected

 

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Diastart-UNO

D
(mm)		 L2
(mm)		 L4
(mm)		 L1
(mm)		 S
(mm)		 Part-No.
10 26 9,2 75 12x40 12100-9-10262-L
12 26 9,2 75 12x40 12100-9-10262-R
12 26 9,2 75 12x40 12100-9-12262-L
12 26 9,2 75 12x40 12100-9-12262-R
12 26 9,2 80 16x45 12100-9-12263-L
12 26 9,2 80 16x45 12100-9-12263-R
12 35 9,2 85 12 x 40 12100-9-12352-L
12 35 9,2 85 12 x 40 12100-9-12352-R
12,7 26 9,2 75 12,7 x 40 12100-9-12726-L
12,7 26 9,2 75 12,7 x 40 12100-9-12726-R
15,88 35 9,2 90 15,88 x 45 12100-9-15835-L
15,88 35 9,2 90 15,88 x 45 12100-9-15835-R
16 26 9,2 80 16 x 45 12100-9-16263-L
16 26 9,2 80 16 x 45 12100-9-16263-R
16 35 9,2 90 16 x 45 12100-9-16353-L
16 35 9,2 90 16 x 45 12100-9-16353-R
16 35 9,2 105 25 x 60 12100-9-16356-L
16 35 9,2 105 25 x 60 12100-9-16356-R
18 26 9,2 90 20 x 55 12100-9-18265-L
18 26 9,2 90 20 x 55 12100-9-18265-R
18 35 9,2 100 20 x 55 12100-9-18355-L
18 35 9,2 100 20 x 55 12100-9-18355-R
18 43 9,2 115 25 x 60 12100-9-18436-L
18 43 9,2 115 25 x 60 12100-9-18436-R
19,05 43 9,2 115 25,4 x 60 12100-9-19054-L
19,05 43 9,2 115 25,4 x 60 12100-9-19054-R
20 26 9,2 95 25 x 60 12100-9-20266-L
20 26 9,2 95 25 x 60 12100-9-20266-R
20 52 9,2 120 25 x 60 12100-9-20526-L
20 52 9,2 120 25 x 60 12100-9-20526-R
25 26 9,2 95 25 x 60 12100-9-25266-L
25 26 9,2 95 25 x 60 12100-9-25266-R
25 52 9,2 120 25 x 60 12100-9-25526-L
25 52 9,2 120 25 x 60 12100-9-25526-R

12100

Technical details:

  • tool body made of steel
  • burnished
  • periphery tips and plunge tip made from pcd
  • alternative shear cut
  • several times regrindable
  • without length adjusting screw
  • tipping height: 2,5 mm

Application:

  • grooving, sizing, severing and rebating of classically wood composites
  • suitable for axial and ramp plunge cutting

Special advantages:

  • cost effective
  • PCD-plunge tip also cutting on periphery (Z2)
  • Dianova tip seat design

Application data:

R.P.M. = 18 000 - 24 000
vf = 3 - 7 m/min

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Diatec-DUO Finishing Cutters

D
(mm)		 L2
(mm)		 L3
(mm)		 L
(mm)		 S
(mm)		 Part.-No.:
5 10 12 50 6 14250-9-05100-R
6 15 20 65 6 14250-9-06150-R
8 15 20 65 8 14250-9-08150-R
8 20 25 70 8 14250-9-08200-R
10 10 15 75 10 14250-9-10100-R
10 15 20 75 10 14250-9-10150-R
10 20 25 80 10 14250-9-10200-R
12 15 20 70 12 14250-9-12152-R
12 20 25 75 12 14250-9-12202-R
12 25 29 75 12 14250-9-12252-R
12 30 35 80 12 14250-9-12302-R
16 10 20 80 16 14250-9-16103-R
16 15 25 80 16 14250-9-16153-R
16 20 25 80 20 14250-9-16205-R
16 25 30 85 16 14250-9-16253-R
18 15 25 80 18 14250-9-18155-R
18 20 25 80 18 14250-9-18205-R
20 20 30 85 20 14250-9-20205-R

14250

Technical details

  • tool body made of steel (*) or solid tungsten carbide
  • periphpery tips and plunge tip made from pcd
  • alternative shear cut
  • several times regrindable

Application

  • finishing, grooving, sizing, severing (nesting) and rebating of particularly abrasive workpiece materials
  • applicable for axial- and ramp plunge cutting

Workpiece materials:

  • board materials (chipboard, MDF, multiplex)
  • thermoplastics (CFK, GFK, epoxy resin)
  • HPL (TRESPA®, laminate, RESOPAL®)
  • solid surface (Corian®)
  • gypsum fibreboards
  • solid- and glued wood
  • limited usable in Aluminum

Spezial advantages: continous cutting edges for line-free cut

Application data:

Heat-setting material/Thermoplastics / HPL: R.P.M. = 15 000 - 22 000, vf = 1 - 5 m/min
Solid surface: R.P.M. = 15 000 - 22 000, vf = 4 - 8 m/min
Wood based panels: R.P.M. = 18 000 - 24 000, vf = 6 - 9 m/min

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DIATEC-TRIO-Finshing Cutters Z3

D
(mm)		 L2
(mm)		 L3
(mm)		 L1
(mm)		 S
(mm)		 Part.-No.:
12 10 19 70 12 14253-9-12102-R
12 15 24 70 12 14253-9-12152-R
12 20 29 75 12 14253-9-12202-R
12 25 34 80 12 14253-9-12252-R
14 15 23 70 14 14253-9-14151-R
14 20 28 75 14 14253-9-14201-R
14 25 33 80 14 14253-9-14251-R
16 10 25 80 16 14253-9-16103-R
16 15 30 80 16 14253-9-16153-R
16 20 30 80 16 14253-9-16203-R
16 25 30 80 16 14253-9-16253-R
16 30 35 85 16 14253-9-16303-R
16 35 40 90 16 14253-9-16353-R
20 10 15 85 16 14253-9-20105-R
20 15 20 85 16 14253-9-20155-R
20 20 25 85 20 14253-9-20205-R
20 25 30 90 20 14253-9-20255-R
20 30 35 95 20 14253-9-20305-R

14253

Technial details

  • tool body made of solid tungsten carbide
  • periphery tips and plunge tip made from pcd
  • alternative shear cut (2 negative; 1 positive)
  • several times regrindable

Application

  • finishing, grooving, sizing, severing (nesting) and rebating of particularly abrasive workpiece materials
  • applicable for axial- and ramp plunge cutting

Workpiece materials:

  • board materials (chipboard, MDF, multiplex)
  • thermoplastics (CFK, GFK, epoxy resin)
  • HPL (TRESPA®, laminate, RESOPAL®)
  • solid surface (Corian®)
  • gypsum fibreboards
  • solid- and glued wood

Special advantages: continious cutting edges for line-free cut

Application data:

* Heat-setting material/Thermoplastics / HPL: R.P.M. = 15 000 - 18 000, vf = 3 - 8 m/min
* Solid surface: R.P.M. = 15 000 - 18 000, vf = 6 - 10 m/min
* Wood based panels: R.P.M. = 18 000 - 24 000, vf = 12 - 20 m/min

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Diatec-TRIO Roughing Cutters Z3

D
(mm)		 L2
(mm)		 L3
(mm)		 L1
(mm)		 S
(mm)		 Part-No.:
12 10 19 70 12 14256-9-12102-R
12 15 24 70 12 14256-9-12152-R
12 20 29 75 12 14256-9-12202-R
12 25 34 80 12 14256-9-12252-R
14 15 23 70 14 14256-9-14151-R
14 20 28 75 14 14256-9-14201-R
14 25 33 80 14 14256-9-14251-R
16 10 25 80 16 14256-9-16103-R
16 15 30 80 16 14256-9-16153-R
16 20 30 80 16 14256-9-16203-R
16 25 30 80 16 14256-9-16253-R
16 30 35 85 16 14256-9-16303-R
16 35 40 90 16 14256-9-16353-R
20 10 15 85 16 14256-9-20105-R
20 15 20 85 16 14256-9-20155-R
20 20 25 85 20 14256-9-20205-R
20 25 30 90 20 14256-9-20255-R
20 30 35 95 20 14256-9-20305-R

14256

Technical details

  • tool body made of solid tungsten carbide
  • periphery tips and plunge tip made from pcd
  • alternative shear cut (2 negative; 1 positive)
  • roughing ground
  • several times regrindable

Application

  • roughing, grooving, sizing, severing (nesting) and rebating of particularly abrasive workpiece materials
  • applicable for axial- and ramp plunge cutting

Workpiece materials:

  • board materials (chipboard, MDF, multiplex)
  • thermoplastics (CFK, GFK, epoxy resin)
  • HPL (TRESPA®, laminate, RESOPAL®)
  • solid surface (Corian®)
  • gypsum fibreboards
  • solid- and glued wood

Special advantages: roughing ground for increased chip volume and reduced cutting force

Application data:

  • Heat-setting material/Thermoplastics / HPL: R.P.M. = 15 000 - 18 000, vf = 5 - 9 m/min
  • Solid surface: R.P.M. = 15 000 - 18 000, vf = 8 - 12 m/min
  • Wood based panels: R.P.M. = 18 000 - 24 000, vf = 15 - 25 m/min

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